純電折彎機技術再升級,智能化功能賦能柔性生產
近日,國內設備隴博智能科技有限公司發布新一代純電折彎機,在原有高效節能基礎上,新增自適應折彎、云端數據管理等智能化功能,進一步滿足制造業柔性生產需求,引發市場***關注。
新一代純電折彎機的**突破在于“自適應折彎系統”。該系統通過AI算法實時分析板材材質、厚度等參數,自動調整折彎力度和速度,即使面對不同批次的原材料,也能保持一致的加工精度。在某家電企業的測試中,使用該系統后,多材質混合加工的良品率從82%提升至99%,換產時間縮短70%,完美適配家電行業多品種、小批量的生產特點。
云端數據管理功能則讓設備運維更高效。企業管理人員可通過手機APP實時查看設備運行數據、能耗統計、故障預警等信息,實現遠程監控與調度。某新能源電池殼體生產商負責人表示,引入該功能后,設備停機維護時間減少30%,產能規劃響應速度提升50%,大幅增強了生產計劃的靈活性。
此外,設備還支持與MES系統(制造執行系統)無縫對接,實現從訂單錄入到成品出庫的全流程數字化管理。業內人士認為,新一代純電折彎機的智能化升級,推動折彎設備從“單機工具”向“智能生產單元”轉型,為制造業數字化工廠建設提供了關鍵支撐。
Recently, domestic equipment company Longbo Intelligent Technology Co., Ltd. has launched a new generation of all-electric bending machines. Building on the original efficiency and energy-saving features, these machines now incorporate intelligent functions such as adaptive bending and cloud data management, further meeting the flexible production needs of the manufacturing industry and attracting widespread attention from the market.
The core breakthrough of the new generation of pure electric bending machines lies in the "adaptive bending system". This system uses AI algorithms to analyze parameters such as the material and thickness of the sheet metal in real time, automatically adjusting the bending force and speed. Even when dealing with different batches of raw materials, it can maintain consistent processing accuracy. In a test conducted by an electrical appliance company, after using this system, the yield rate of multi-material mixed processing increased from 82% to 99%, and the changeover time was shortened by 70%. It perfectly meets the production characteristics of the electrical appliance industry, which involves multiple varieties and small batches.
The cloud data management function makes equipment operation more efficient. Enterprise managers can view real-time information such as equipment operation data, energy consumption statistics, and fault warnings through the mobile app, enabling remote monitoring and scheduling. A person in charge of a new energy battery shell manufacturer stated that after introducing this function, the downtime for equipment maintenance was reduced by 30%, the response speed for production capacity planning was increased by 50%, and the flexibility of production plans was significantly enhanced.
In addition, the equipment also supports seamless integration with the MES system (Manufacturing Execution System), enabling the full-process digital management from order entry to finished product out-of-storage. Industry experts believe that the intelligent upgrade of the new generation of pure electric bending machines has driven the transformation of bending equipment from "single machine tools" to "intelligent production units", providing key support for the construction of digital factories in the manufacturing industry.